The Product

DMI: Distributed Manufacturing Intelligence

An industrial AI platform that helps manufacturers investigate production and quality issues, analyze process behavior, and bring operational and technical knowledge into every decision.

Core capabilities

Everything an investigation needs, in one place

Root-Cause Analysis

Analyze events, alarms, process conditions and history to find contributing factors and speed up investigations.

Quality Intelligence

Support deviation, out-of-spec, drift, batch and yield investigations by correlating production and quality data.

Industrial AI Assistant

Engineers and operators ask natural-language questions about the plant and get answers grounded in plant context.

Document Intelligence

Use SOPs, manuals, troubleshooting guides and work instructions directly in investigations.

Production Intelligence

Tie process conditions to products, batches, recipes, orders, shifts and process steps.

Asset & Maintenance

Correlate equipment behavior with alarms, operating history, maintenance records and work orders.

Process Intelligence

Map the relationships between process stages so upstream events can be traced to downstream effects.

Anomaly & Change Detection

Statistical process control separates real special-cause events and drift from normal variation.

Genealogy & Change Analysis

Trace materials, lots, suppliers and batches, and check whether engineering changes affected performance.

Process Automation

Turn findings into approved actions: maintenance requests, quality investigations and optimization steps, as DMI work orders, Microsoft Teams posts or Power Automate flows. Learn more →

Architecture

Plant-local by design, cloud where it helps

Core intelligence runs inside the plant, next to the machines. Analysis keeps working without an Internet connection and sensitive process data stays on site.

  • Edge AI model and process graph run on site
  • Data stays where it's created; DMI queries it in place
  • Suitable for regulated, restricted and remote sites
  • Optional cloud for enterprise management and cross-site reporting
  • Role-based access so each user sees what they need
DMI architecture: plant-local intelligence with optional cloud Optional cloud enterprise & cross-site YOUR PLANT Engineers · Operators · Quality · Maintenance · Management DMI Process graph Analytics & SPC Edge AI model Knowledge base MachinesPLC · OPC UA · MQTT OperationsHistorian · SCADA BusinessMES · QMS · CMMS KnowledgeSOPs · Manuals
Where DMI fits

The only platform that runs in the plant and reasons from the process map

Manufacturing AI tools differ on two things: where they run, and how they reason. Most run in the cloud, or start from AI and analytics on tag data. DMI does both differently.

Positioning map: where products run and how they reason Horizontal axis runs from mostly in the cloud to in the plant. Vertical axis runs from AI or analytics first to process-causal. DMI is alone in the top-right quadrant: in the plant and process-causal. Cloud manufacturing analytics sit top-left, industrial data and AI platforms bottom-left, process analytics on the centre line, and automation-vendor copilots bottom-right. Process-causal AI oranalyticsfirst Runs mostly in the cloud Runs in the plant IN THE PLANT · PROCESS-CAUSAL Cloud manufacturing analytics: process-aware, cloud-centric Cloud manufacturinganalytics Industrial data and AI platforms: cloud data platforms first Industrial dataand AI platforms Process analytics: on premises or in the cloud Processanalytics Automation-vendor copilots: near the plant, AI assistants inside one vendor's stack Automation-vendorcopilots DMI: runs in the plant and reasons from the process graph DMI
  • DMIRuns on edge nodes inside the plant and follows cause and effect through the process graph.
  • Cloud manufacturing analyticsUnderstand the process, but plant data has to move to their cloud, so cost grows with use.
  • Industrial data and AI platformsCloud data platforms first, with analytics on top.
  • Process analyticsStrong time-series analysis, deployable on premises or in the cloud.
  • Automation-vendor copilotsRun close to the plant, but lead with AI assistants inside one vendor's automation stack.

Qualitative positioning based on public product descriptions. Positions are judgments, not measurements.

Integrations

Complements your infrastructure instead of replacing it

Your existing systems stay the systems of record. DMI adds an intelligence layer that works across all of them.

MES / MOMQMSLIMSCMMS / EAMERP WMSPLMHistoriansSCADADCS PLCsOPC UAMQTTSQL DatabasesSensorsTechnical Documents
Roadmap

A platform that grows with you

DMI runs from investigation and root-cause analysis through approved business process automation today, and extends into predictive and simulation capabilities next.

Today

Plant discovery, unified namespace, process graph, SPC, diagnostics, OEE, alerts, natural-language assistant, document intelligence, and BPA workflows that run approved actions as DMI work orders, Microsoft Teams posts or Power Automate flows.

Next

Predictive quality and maintenance, yield and process optimization, enterprise multi-plant intelligence, and vision-based inspection.

Future

What-if analysis with digital-twin integration, native MES, ERP, CMMS and QMS connectors, multi-step automated workflows, and continuous optimization that measures every approved action across sites.

Ready to see it in action?

We'll show DMI working with a process like yours.

Request a Demo →